China best Customized Steel Casting Gear Pinion Rack near me supplier

Product Description

Customized steel casting gear pinion rack 

 

Company profile:

HangZhou CZPT Foundry Co.,Ltd located in ZheJiang Province, China. 
We specialized in silica sol investment casting with more than 20 years and covers 100,000 square meters
with 500 employees.
Our production management and quality control system fully meet the request of ISO 9001:2015, certified by TUV Rheinland.

Hongsheng Produces a wide variety of high-grade precision casting and machined parts in stainless steel, carbon steel, alloy steel..the main fields including high-speed rail, automobile industry, marine equipment, medical instrument,
machinery parts, construction hardware, pump and valve parts…etc
 

Advantages of Stainless Steel Castings

Stainless steel investment castings are used across a wide range of industry sectors for the following reasons:

  • Excellent Corrosion Resistance: Chromium is used as an alloying element in stainless steel which helps improve its anti-corrosive properties. Unlike carbon and alloy steel, stainless steel castings require little or no additional surface finishing. This 1 reason why stainless steel investment cast parts are used in industrial components such as valves, pumps, and other parts where corrosion resistance is critical.
  • Exceptional Visual Quality: Grade A visual appearance is possible for investment cast parts that require high visual quality.
  • Surface Finishes: 120 RMS or better is easily achieve.
  •  
  • Near Net Shape Parts: Avoid long run time machine parts using near net investment cast parts.
  • Close Tolerances: ±.005 inch per inch tolerance levels can be achieved
  •  

 

 

 

Secondary Operations and Treatment of Investment Castings We Offer

 

FAQ: 

Q1: What is our payment term?

A:T/T, Paypal. 

Q2: How can we quote for you?

A: Please email us enquiry with all technical drawings you have, such as material grade, tolerance, mechanical

properties, heat treatment, requirements, etc. Our specialized engineers will check and quote for you within 24 hours. 

Q3: Which product are often processed by your company ?
A: Auto parts,machinery part, marine part, Kitchen parts, Agricultural parts.

Q4: Which material are often used ?
 A: Stainless steel. alloy steel, carbon steel, aluminum, copper.

Q5: Which finish you can provide ?
A:Sand blasting, Tumbling, Polishinh, Electro-polishing, Mirror Polishing, Powder coating, Electrophoresis, ETC.

Q6: What is the MOQ ?
 A: Based on the product, normal 100 pcs.

Q7: Can we make the samples?
 A: Is Available, 15-20days for sampling.

Q8: How about for the lead time?
A: Normally about 35 days for mass production, pls inform us if it is urgent order.

 

 

    R&D
Softward: Solidworks, CAD,  Procast,  UG

Development cycle of samples: 25-35 days
Materials
Stainless steel: 304/304L, 316/316L, 410/416 etc
Duplex stainless steel: 2250, 2507, Zeron 100 etc
Carbon steel
Alloy steel
Technical Parameter
Part weight: 2g to 30kgs
Max dimension : 600mm for diameter or length
Min wall thickness : 1.5mm
Casting roughness: Ra3.2-6.4       Machining roughness: Ra1.6
Tolerance of casting: CT6
Inner core: ceramic core, urea core, water soluble wax core.
Heat treatment
Normalzing, Tempering, Quenching, Annealing,  Quenching & Tempering, Caburization,    Solution treatment.
Surface treatment
Polishing, bead blasting, zinc plating, hot dip galvanized, nickel plating, passivation,          

Electro-polising, mirror polishing, Brush polishing,  PE coating, Powder coating, etc
Inspection
Cleanliness inspection, X-Ray radiographic inspection, CMM inspection
Production capacity
More than 120 tons per month
Quality Certificates
ISO9001; ISO14001

###

Polished zinc plating, nickel plating, electroplating, Chrome plating
Anodizing, phosphating, acid treatment, polishing
High precision CNC machining
Broaching, milling, drilling, tapping
Surface grinding, sand blasting, powder coating
Heat treatment
    R&D
Softward: Solidworks, CAD,  Procast,  UG

Development cycle of samples: 25-35 days
Materials
Stainless steel: 304/304L, 316/316L, 410/416 etc
Duplex stainless steel: 2250, 2507, Zeron 100 etc
Carbon steel
Alloy steel
Technical Parameter
Part weight: 2g to 30kgs
Max dimension : 600mm for diameter or length
Min wall thickness : 1.5mm
Casting roughness: Ra3.2-6.4       Machining roughness: Ra1.6
Tolerance of casting: CT6
Inner core: ceramic core, urea core, water soluble wax core.
Heat treatment
Normalzing, Tempering, Quenching, Annealing,  Quenching & Tempering, Caburization,    Solution treatment.
Surface treatment
Polishing, bead blasting, zinc plating, hot dip galvanized, nickel plating, passivation,          

Electro-polising, mirror polishing, Brush polishing,  PE coating, Powder coating, etc
Inspection
Cleanliness inspection, X-Ray radiographic inspection, CMM inspection
Production capacity
More than 120 tons per month
Quality Certificates
ISO9001; ISO14001

###

Polished zinc plating, nickel plating, electroplating, Chrome plating
Anodizing, phosphating, acid treatment, polishing
High precision CNC machining
Broaching, milling, drilling, tapping
Surface grinding, sand blasting, powder coating
Heat treatment

Types of Bevel Gears

Bevel Gears are used in a number of industries. They are used in wheeled excavators, dredges, conveyor belts, mill actuators, and rail transmissions. A bevel gear’s spiral or angled bevel can make it suitable for confined spaces. It is also used in robotics and vertical supports of rolling mills. You can use bevel gears in food processing processes. For more information on bevel gears, read on.
gear

Spiral bevel gear

Spiral bevel gears are used to transmit power between two shafts in a 90-degree orientation. They have curved or oblique teeth and can be fabricated from various metals. Bestagear is one manufacturer specializing in medium to large spiral bevel gears. They are used in the mining, metallurgical, marine, and oil fields. Spiral bevel gears are usually made from steel, aluminum, or phenolic materials.
Spiral bevel gears have many advantages. Their mesh teeth create a less abrupt force transfer. They are incredibly durable and are designed to last a long time. They are also less expensive than other right-angle gears. They also tend to last longer, because they are manufactured in pairs. The spiral bevel gear also reduces noise and vibration from its counterparts. Therefore, if you are in need of a new gear set, spiral bevel gears are the right choice.
The contact between spiral bevel gear teeth occurs along the surface of the gear tooth. The contact follows the Hertz theory of elastic contact. This principle holds for small significant dimensions of the contact area and small relative radii of curvature of the surfaces. In this case, strains and friction are negligible. A spiral bevel gear is a common example of an inverted helical gear. This gear is commonly used in mining equipment.
Spiral bevel gears also have a backlash-absorbing feature. This feature helps secure the thickness of the oil film on the gear surface. The shaft axis, mounting distance, and angle errors all affect the tooth contact on a spiral bevel gear. Adjusting backlash helps to correct these problems. The tolerances shown above are common for bevel gears. In some cases, manufacturers make slight design changes late in the production process, which minimizes the risk to OEMs.

Straight bevel gear

Straight bevel gears are among the easiest types of gears to manufacture. The earliest method used to manufacture straight bevel gears was to use a planer equipped with an indexing head. However, improvements have been made in manufacturing methods after the introduction of the Revacycle system and the Coniflex. The latest technology allows for even more precise manufacturing. Both of these manufacturing methods are used by CZPT. Here are some examples of straight bevel gear manufacturing.
A straight bevel gear is manufactured using two kinds of bevel surfaces, namely, the Gleason method and the Klingelnberg method. Among the two, the Gleason method is the most common. Unlike other types of gear, the CZPT method is not a universal standard. The Gleason system has higher quality gears, since its adoption of tooth crowning is the most effective way to make gears that tolerate even small assembly errors. It also eliminates the stress concentration in the bevelled edges of the teeth.
The gear’s composition depends on the application. When durability is required, a gear is made of cast iron. The pinion is usually three times harder than the gear, which helps balance wear. Other materials, such as carbon steel, are cheaper, but are less resistant to corrosion. Inertia is another critical factor to consider, since heavier gears are more difficult to reverse and stop. Precision requirements may include the gear pitch and diameter, as well as the pressure angle.
Involute geometry of a straight bevel gear is often computed by varying the surface’s normal to the surface. Involute geometry is computed by incorporating the surface coordinates and the theoretical tooth thickness. Using the CMM, the spherical involute surface can be used to determine tooth contact patterns. This method is useful when a roll tester tooling is unavailable, because it can predict the teeth’ contact pattern.
gear

Hypoid bevel gear

Hypoid bevel gears are an efficient and versatile speed reduction solution. Their compact size, high efficiency, low noise and heat generation, and long life make them a popular choice in the power transmission and motion control industries. The following are some of the benefits of hypoid gearing and why you should use it. Listed below are some of the key misperceptions and false assumptions of this gear type. These assumptions may seem counterintuitive at first, but will help you understand what this gear is all about.
The basic concept of hypoid gears is that they use two non-intersecting shafts. The smaller gear shaft is offset from the larger gear shaft, allowing them to mesh without interference and support each other securely. The resulting torque transfer is improved when compared to conventional gear sets. A hypoid bevel gear is used to drive the rear axle of an automobile. It increases the flexibility of machine design and allows the axes to be freely adjusted.
In the first case, the mesh of the two bodies is obtained by fitting the hyperboloidal cutter to the desired gear. Its geometric properties, orientation, and position determine the desired gear. The latter is used if the desired gear is noise-free or is required to reduce vibrations. A hyperboloidal cutter, on the other hand, meshes with two toothed bodies. It is the most efficient option for modeling hypoid gears with noise concerns.
The main difference between hypoid and spiral bevel gears is that the hypoid bevel gear has a larger diameter than its counterparts. They are usually found in 1:1 and 2:1 applications, but some manufacturers also provide higher ratios. A hypoid gearbox can achieve speeds of three thousand rpm. This makes it the preferred choice in a variety of applications. So, if you’re looking for a gearbox with a high efficiency, this is the gear for you.

Addendum and dedendum angles

The addendum and dedendum angles of a bevel gear are used to describe the shape and depth of the teeth of the gear. Each tooth of the gear has a slightly tapered surface that changes in depth. These angles are defined by their addendum and dedendum distances. Addendum angle is the distance between the top land and the bottom surface of the teeth, while dedendum angle is the distance between the pitch surface and the bottom surface of the teeth.
The pitch angle is the angle formed by the apex point of the gear’s pitch cone with the pitch line of the gear shaft. The dedendum angle, on the other hand, is the depth of the tooth space below the pitch line. Both angles are used to measure the shape of a bevel gear. The addendum and dedendum angles are important for gear design.
The dedendum and addendum angles of a bevel gear are determined by the base contact ratio (Mc) of the two gears. The involute curve is not allowed to extend within the base diameter of the bevel gear. The base diameter is also a critical measurement for the design of a gear. It is possible to reduce the involute curve to match the involute curve, but it must be tangential to the involute curve.
The most common application of a bevel gear is the automotive differential. They are used in many types of vehicles, including cars, trucks, and even construction equipment. They are also used in the marine industry and aviation. Aside from these two common uses, there are many other uses for bevel gears. And they are still growing in popularity. But they’re a valuable part of automotive and industrial gearing systems.
gear

Applications of bevel gears

Bevel gears are used in a variety of applications. They are made of various materials depending on their weight, load, and application. For high-load applications, ferrous metals such as grey cast iron are used. These materials have excellent wear resistance and are inexpensive. For lower-weight applications, steel or non-metals such as plastics are used. Some bevel gear materials are considered noiseless. Here are some of their most common uses.
Straight bevel gears are the easiest to manufacture. The earliest method of manufacturing them was with a planer with an indexing head. Modern manufacturing methods introduced the Revacycle and Coniflex systems. For industrial gear manufacturing, the CZPT uses the Revacycle system. However, there are many types of bevel gears. This guide will help you choose the right material for your next project. These materials can withstand high rotational speeds and are very strong.
Bevel gears are most common in automotive and industrial machinery. They connect the driveshaft to the wheels. Some even have a 45-degree bevel. These gears can be placed on a bevel surface and be tested for their transmission capabilities. They are also used in testing applications to ensure proper motion transmission. They can reduce the speed of straight shafts. Bevel gears can be used in many industries, from marine to aviation.
The simplest type of bevel gear is the miter gear, which has a 1:1 ratio. It is used to change the axis of rotation. The shafts of angular miter bevel gears can intersect at any angle, from 45 degrees to 120 degrees. The teeth on the bevel gear can be straight, spiral, or Zerol. And as with the rack and pinion gears, there are different types of bevel gears.