China supplier Sb Stainless Steel Big Size High Precision Bevel Gear wholesaler

Product Description

Sb Stainless Steel Big Size High Precision Bevel Gear

The precision of CHINAMFG gear grinding precision gear can reach 5~6 levels. The corresponding dimensional accuracy can be achieved through precision gear grinding machine and grinder. It has the characteristics of stable transmission, low noise, long service life, and is suitable for high-power and heavy load.

Product Parameters

Product name Spur Gear & Helical Gear & Gear Shaft
Customized service OEM, drawings or samples customize
Materials Available Stainless Steel, Carbon Steel, S45C, SCM415, 20CrMoTi, 40Cr, Brass, SUS303/304, Bronze, Iron, Aluminum Alloy etc
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……
Surface Treatment Conditioning, Carburizing and Quenching,Tempering ,High frequency quenching, Tempering, Blackening, QPQ, Cr-plating, Zn-plating, Ni-plating, Electroplate, Passivation, Picking, Plolishing, Lon-plating, Chemical vapor deposition(CVD), Physical vapour deposition(PVD)…
BORE Finished bore, Pilot Bore, Special request
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc
Pressure Angle 20 Degree
Hardness 55- 60HRC
Size Customer Drawings & ISO standard
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001:2008
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping
Applications Printing Equipment Industry, Laser Equipment Industry, Automated Assemblyline Industry, Woodening Industry, Packaging Equipment Industry, Logistics storage Machinery Industry, Robot Industry, Machine Tool Equipment Industry

Company Profile

Packaging & Shipping

lead time 10-15 working days as usual,30days in busy season,it will based on the detailed order quantity
Delivery of samples by DHL,Fedex,UPS,TNT,EMS

FAQ

Main markets North America, South America,Eastern Europe,Weat Europe,North Europe.South Europe,Asia
How to order *You send us drawing or sample
*We carry through project assessment
*We give you our design for your confirmation
*We make the sample and send it to you after you confirmed our design
*You confirm the sample then place an order and pay us 30% deposit
*We start producing
*When the goods is done,you pay us the balance after you confirmed pictures or tracking numbers
*Trade is done,thank you!

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Automation Equipment
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Bevel Wheel
Material: Stainless Steel
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

bevel gear

What lubrication is required for a bevel gear?

Lubrication is crucial for the optimal performance, longevity, and reliability of bevel gears. Proper lubrication helps reduce friction, wear, and heat generation, ensuring smooth operation and efficient power transmission. Here’s a detailed explanation of the lubrication requirements for a bevel gear:

Bevel gears typically require a lubricant that provides sufficient film strength, viscosity, and protection against wear and corrosion. The specific lubrication requirements may vary depending on factors such as the gear material, operating conditions, load, speed, and environmental factors. It’s important to follow the manufacturer’s recommendations and guidelines for the appropriate lubricant to use in your specific application. Here are some key considerations:

  • Lubricant Type: Common lubricant types used for bevel gears include mineral oils, synthetic oils, and greases. Mineral oils are often suitable for standard applications, while synthetic oils offer enhanced performance in terms of temperature resistance, oxidation stability, and load-carrying capacity. Greases are used when a semi-solid lubricant is preferred, providing excellent adhesion and sealing properties.
  • Viscosity: The lubricant viscosity is crucial for maintaining an adequate lubricating film between the gear teeth. The viscosity should be selected based on the operating conditions, such as temperature and speed. Higher temperatures and speeds generally require lubricants with higher viscosity to ensure proper lubrication and prevent metal-to-metal contact.
  • Extreme Pressure (EP) Additives: In applications with high loads and potential for boundary lubrication conditions, lubricants with extreme pressure (EP) additives are recommended. EP additives provide additional protection against wear and ensure the lubricant film remains intact under high-pressure conditions, reducing the risk of gear tooth damage.
  • Corrosion Protection: Bevel gears operating in corrosive environments or exposed to moisture may require lubricants with corrosion inhibitors or rust-preventive additives. These additives help protect the gear surfaces from rust and corrosion, extending the gear’s lifespan and maintaining its performance.
  • Compatibility: It’s crucial to consider the compatibility between the lubricant and the gear materials. Some gear materials may have specific requirements or restrictions regarding the types of lubricants that can be used. For example, certain plastics or elastomers used in bevel gear applications may be sensitive to certain lubricant additives, necessitating the use of compatible lubricants.
  • Lubrication Method: The lubrication method for bevel gears can vary depending on the design and accessibility of the system. Lubrication can be performed through methods such as oil bath lubrication, oil mist lubrication, circulating oil systems, or grease application. The appropriate lubrication method should be determined based on the gear system’s design and the manufacturer’s recommendations.

It’s essential to regularly monitor the lubricant condition and perform maintenance tasks such as oil analysis, lubricant replenishment, or scheduled lubricant changes as recommended by the gear manufacturer or based on the operating conditions. This helps ensure the lubricant’s effectiveness and the overall performance of the bevel gear system.

In summary, the lubrication requirements for a bevel gear include selecting the appropriate lubricant type, considering viscosity, extreme pressure additives, corrosion protection, compatibility with gear materials, and choosing the suitable lubrication method. Following the manufacturer’s recommendations and performing regular maintenance tasks are essential to maintain proper lubrication and ensure optimal performance and longevity of the bevel gear system.

bevel gear

Can bevel gears be used in both horizontal and vertical orientations?

Yes, bevel gears can be used in both horizontal and vertical orientations, although certain considerations should be taken into account for each orientation. Here’s a detailed explanation:

Bevel gears are versatile and can accommodate various shaft orientations, including horizontal and vertical arrangements. The suitability of bevel gears for a specific orientation depends on factors such as load distribution, lubrication, and potential effects of gravity. Here are some considerations for each orientation:

  • Horizontal Orientation: In horizontal applications, where the shafts are parallel to the ground, bevel gears can be used effectively. Proper lubrication is crucial to ensure adequate film formation and minimize friction and wear. Horizontal orientation typically allows for good load distribution among the gear teeth, promoting even wear and reducing the risk of localized stress concentrations. However, it is important to consider the effects of axial forces and thrust loads that may be present in the system and ensure that the gear design and bearings can handle these loads appropriately.
  • Vertical Orientation: When bevel gears are used in a vertical orientation, where the shafts are perpendicular to the ground, additional considerations come into play. Gravity can introduce new challenges, such as the potential for gear thrust loads, lubricant pooling, and inadequate load distribution. To address these challenges, steps can be taken, including incorporating thrust bearings or thrust plates to handle axial forces, optimizing gear design to ensure proper load sharing, and implementing suitable lubrication methods to prevent lubricant pooling and ensure consistent lubrication to all gear surfaces. Additionally, proper sealing measures may be necessary to prevent lubricant leakage in the vertical orientation.

Overall, by considering the specific requirements and challenges associated with each orientation, bevel gears can be successfully utilized in both horizontal and vertical arrangements. Careful attention to design, lubrication, load distribution, and thrust management can help ensure reliable and efficient operation in either orientation.

It is important to note that for certain extreme or specialized applications, additional considerations and modifications may be required to accommodate the specific demands of the gear system. Consulting with experienced engineers and considering application-specific factors will help determine the most suitable gear design and orientation for a given application.

bevel gear

What is the purpose of using bevel gears in right-angle drives?

Using bevel gears in right-angle drives serves several purposes and offers advantages in transmitting power efficiently and smoothly at a 90-degree angle. Here’s a detailed explanation of the purpose of using bevel gears in right-angle drives:

  • Change in Direction: One of the primary purposes of using bevel gears in right-angle drives is to change the direction of rotational motion. Bevel gears are designed to transmit power between intersecting or non-parallel shafts, allowing the input shaft and output shaft to be oriented at a 90-degree angle. This is particularly useful in applications where the space or mechanical constraints require a change in direction, such as in automotive differentials or power transmission systems that require a compact design.
  • Space Efficiency: Bevel gears offer a space-efficient solution for right-angle drives. Their compact design allows for effective power transmission in applications with limited space. By using bevel gears, the drive system can be designed to occupy a smaller footprint compared to other mechanisms, making them suitable for applications where space is a critical consideration.
  • Torque Transmission: Bevel gears are capable of transmitting high torque loads, making them suitable for right-angle drives. The meshing of the gear teeth provides a strong and reliable connection, allowing for efficient power transmission even at a 90-degree angle. This makes bevel gears suitable for applications that require the transmission of substantial torque, such as in industrial machinery, agricultural equipment, and heavy-duty power transmission systems.
  • Speed Adjustment: Bevel gears in right-angle drives enable speed adjustment between the input and output shafts. By selecting bevel gears with different tooth counts, the rotational speed can be adjusted according to the desired output requirements. This feature is beneficial in applications where different speeds are needed for specific operations or to match the requirements of the driven equipment.
  • Versatility: Bevel gears offer versatility in right-angle drives. They can be designed with different tooth profiles, such as straight-cut, spiral, or zerol, to optimize performance based on factors like noise reduction, load capacity, and efficiency. Additionally, bevel gears can be manufactured from different materials, allowing them to withstand different environmental conditions and requirements.
  • Smooth Operation: Bevel gears, especially spiral bevel gears, provide smooth and efficient operation in right-angle drives. The gradual engagement of the curved teeth reduces noise, vibration, and shock during gear meshing, resulting in quieter operation and improved overall system performance.
  • Wide Range of Applications: Bevel gears find extensive applications in right-angle drives across various industries. They are commonly used in automotive differentials, marine propulsion systems, industrial machinery, robotics, aerospace systems, and more. The ability to transmit power at a 90-degree angle efficiently and reliably makes bevel gears suitable for a wide range of applications.

In summary, using bevel gears in right-angle drives offers benefits such as changing the direction of motion, space efficiency, torque transmission, speed adjustment, versatility, smooth operation, and suitability for a wide range of applications. These advantages make bevel gears a preferred choice in numerous industries and systems that require efficient and reliable power transmission at a 90-degree angle.

China supplier Sb Stainless Steel Big Size High Precision Bevel Gear wholesaler China supplier Sb Stainless Steel Big Size High Precision Bevel Gear wholesaler
editor by CX 2023-09-12

Tags