Product Description
Overview
Essential details
Place of Origin:ZheJiang , China Brand Name:OEM
Spare Parts Type:OEM part Type:powder metallurgy
Key Selling Points:High-accuracy Materials Avaliable:Steel,Stainless Steel,Aluminum,Copper,Brass,Zinc Alloy etc
Our Service:Custom Metal Product Fabrication And Assembly Surface Treatments:Powder Coating,Polishing,Anodizing,PVD Plating,Brushing etc
Quality Control: 100% Strict Inspection from beginning to final Production Processes:Stamping,CNC Machining,Die Casting,Metal Injection Molding etc
Industries Served:Automotive,Construction,Medical,Electronics,Machinery,Telecom etc
Packaging & delivery
Packaging Details
Fine Packaging Will Be Used For Your Goods:
1.Our Exporting Standard Packaging:
PE Foam+Plastic Bag+Carton Box+Pallet;
PE Foam+Plastic Bag+Wooden Box.
2.Custom Packaging:
We have capacity to design and customize special packaging for customers.As long as you give us your idea, we’ll do the best!
Product Description
|
Technology |
Powder Metallurgy |
Metal injection moding |
|
General Material |
Fc5718/Fn5718 |
17-4Ph/4605 |
|
Density |
6.7-6.8 |
7.7-7.8 |
|
Hardness |
Fc5718(20-30HRC) Fn5718(35-40HRC) |
17-4Ph(35-40HRC) 4605(45-50HRC) |
|
Application |
Medical apparatus and instruments Hardware field Automobile industry Home appliances |
|
The Advantage of Powder Metallurgy Process
(1)Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
(2)Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
(3)High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
(4)Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
(5)Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
Inspection Method
| Condition: | New |
|---|---|
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, ASTM, GOST, GB, JIS, ANSI, BS |
| Customized: | Customized |
| Material: | Alloy |
| Application: | Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can you provide examples of machinery that use bevel gears?
Bevel gears are widely used in various machinery and mechanical systems where torque transmission and direction changes are required. These gears are specifically designed to transmit power between intersecting shafts at different angles. Here are some examples of machinery and equipment that commonly use bevel gears:
- Automotive Industry: Bevel gears are extensively used in automotive applications. They can be found in different parts of vehicles, including the differential gear system, powertrain components, steering systems, and transfer cases. In the differential, bevel gears help distribute torque between the drive wheels while allowing them to rotate at different speeds during turns.
- Aerospace Industry: Bevel gears are utilized in various aerospace applications, such as aircraft engines, landing gear systems, and helicopter transmissions. They play a critical role in transferring power and changing the direction of rotation in these high-performance systems.
- Industrial Machinery: Bevel gears are commonly employed in industrial machinery and equipment. They are used in gearboxes, speed reducers, and power transmission systems. Examples include conveyors, mixers, pumps, packaging machinery, printing presses, and textile machinery. Bevel gears allow efficient power transmission and enable the machinery to operate at different speeds and directions as required by the specific application.
- Construction and Heavy Equipment: Bevel gears are found in construction equipment such as cranes, excavators, loaders, and bulldozers. They are integral components of the drivetrain systems, enabling the transfer of power and torque to the wheels or tracks, as well as facilitating steering and movement of the equipment.
- Marine Applications: Bevel gears are utilized in various marine applications, including propulsion systems, marine generators, winches, steering mechanisms, and anchor handling equipment. They help transmit power efficiently and withstand the challenging marine environment.
- Machine Tools: Bevel gears are employed in machine tools such as milling machines, lathes, and grinders. They are essential for transmitting power and facilitating the required speed and direction changes in these precision machining systems.
- Power Plants: Bevel gears are used in power generation facilities, including wind turbines, hydroelectric turbines, and steam turbines. They play a crucial role in converting the rotational motion of the turbine blades into electrical energy by transmitting torque to the generator.
- Mining and Material Handling: Bevel gears are commonly found in mining equipment, conveyor systems, and material handling machinery. They are used to transfer power and facilitate the movement of bulk materials, such as ores, coal, and aggregates.
These examples represent just a few of the many applications where bevel gears are utilized. Bevel gears offer versatility, efficiency, and reliability in transmitting power and changing direction in various mechanical systems across different industries.
What are the environmental considerations when using bevel gears?
When using bevel gears, there are several environmental considerations to keep in mind. These considerations encompass aspects such as material selection, lubrication, noise generation, and waste management. Here’s a detailed explanation:
1. Material Selection: The choice of materials for bevel gears can have environmental implications. Opting for environmentally friendly materials, such as recyclable or biodegradable materials, can help reduce the environmental impact. Additionally, selecting materials with low toxicity or hazardous properties contributes to safer handling and disposal practices.
2. Lubrication: Proper lubrication is essential for the efficient operation of bevel gears. However, the choice and use of lubricants can have environmental consequences. It is advisable to select lubricants that are environmentally friendly, such as biodegradable or non-toxic lubricants, to minimize the risk of contamination in case of leaks or spills. Additionally, implementing effective lubricant management practices, such as proper containment and recycling, helps reduce environmental pollution.
3. Noise Generation: Bevel gears can generate noise during operation, which can have environmental implications, especially in noise-sensitive areas or workplaces. Excessive noise can contribute to noise pollution and affect the well-being of individuals in the vicinity. Implementing noise reduction measures, such as using noise-dampening materials, optimizing gear design for quieter operation, and implementing proper maintenance practices, can help minimize noise pollution.
4. Energy Efficiency: Bevel gears are part of power transmission systems that consume energy. Considering energy efficiency in gear system design and operation can contribute to reduced energy consumption and lower environmental impact. This can be achieved by optimizing gear designs for higher efficiency, reducing friction losses through proper lubrication and surface treatments, and implementing efficient power transmission systems.
5. Waste Management: The manufacturing and maintenance processes involving bevel gears can generate waste materials, such as metal shavings, lubricant residues, or worn-out gears. Proper waste management practices, including recycling and disposal, are crucial to minimize the environmental impact. Recycling materials whenever possible and ensuring the proper disposal of hazardous or toxic waste materials are important considerations in reducing environmental pollution.
6. Life Cycle Assessment: Conducting a life cycle assessment (LCA) of bevel gears can provide a comprehensive understanding of their environmental impact. LCA takes into account the environmental implications associated with the entire life cycle of the gears, including raw material extraction, manufacturing, use, and end-of-life disposal. This assessment helps identify areas for improvement and guides decision-making towards more sustainable practices.
By considering these environmental factors, manufacturers, engineers, and users of bevel gears can make conscious choices to minimize the environmental impact associated with their production, operation, and disposal. Implementing sustainable practices and adhering to environmental regulations and standards contribute to a greener and more sustainable use of bevel gears.
What are the applications of a bevel gear?
A bevel gear finds applications in various industries and mechanical systems where changes in direction or speed of rotational motion are required. Here’s a detailed explanation of the applications of a bevel gear:
- Automotive Industry: Bevel gears are widely used in the automotive industry, particularly in differentials. Differentials are responsible for distributing torque between the driving wheels of a vehicle, allowing them to rotate at different speeds when turning. Bevel gears in differentials transmit power from the engine to the wheels, enabling smooth cornering and improved traction.
- Mechanical Power Transmission: Bevel gears are employed in mechanical power transmission systems to change the direction of rotational motion. They are used in applications such as power tools, machine tools, conveyors, and printing presses. By meshing with other bevel gears or with spur gears, they transmit torque and power efficiently from one shaft to another, accommodating changes in direction and speed.
- Marine Propulsion Systems: Bevel gears are extensively used in marine propulsion systems, including boats and ships. They are commonly found in the propulsion shaft line, where they transmit torque from the engine to the propeller shaft, allowing the vessel to move through water. Bevel gears in marine applications are designed to withstand high loads, resist corrosion, and operate efficiently in harsh environments.
- Aerospace Industry: Bevel gears are utilized in various aerospace applications. They are employed in aircraft landing gear systems, where they transmit torque from the hydraulic motor to extend or retract the landing gear. Bevel gears are also found in helicopter rotor systems, providing the necessary power transmission to rotate the rotor blades.
- Railway Systems: Bevel gears play a crucial role in railway systems, particularly in locomotives and rolling stock. They are used in the transmission systems to transfer power from the engine to the wheels. Bevel gears ensure smooth and efficient power transfer, enabling the train to move forward or backward while negotiating curves on the track.
- Industrial Machinery: Bevel gears are extensively employed in various industrial machinery, such as milling machines, lathes, and industrial robots. They facilitate changes in direction and speed of rotational motion, enabling precise positioning, accurate cutting, and smooth operation of the machinery.
- Mining and Construction Equipment: Bevel gears are used in mining and construction equipment to transfer power and torque in heavy-duty applications. They are found in equipment such as excavators, bulldozers, and crushers, where they provide reliable power transmission in challenging environments.
These are just a few examples of the applications of bevel gears. Their ability to transmit power, change the direction of rotational motion, and accommodate intersecting shafts makes them versatile and suitable for a wide range of industries and mechanical systems.
In summary, bevel gears are extensively utilized in automotive differentials, mechanical power transmission systems, marine propulsion systems, aerospace applications, railway systems, industrial machinery, and mining and construction equipment. Their applications span across industries where changes in direction or speed of rotational motion are essential for efficient and reliable operation.
editor by CX 2023-09-23